Characterization of wear resistant plasma sprayed WCCo/NiCrBSi self-fluxing coatings

Thermal Sprayed Coatings Used Against Corrosion and Corrosive Wear

Coatings have historically been developed to provide protection against corrosion and erosion that is to protect the material from chemical and physical interaction with its environment. Corrosion and wear problems are still of great relevance in a wide range of industrial applications and products as they result in the degradation and eventual failure of components and systems both in the proc...

Self-lubricating, low-friction, wear-resistant Al-based quasicrystalline coatings

After gas atomization, a quasicrystalline powder based on aluminium was used to prepare a thick coating by high-velocity oxygen-fuel flame torch spraying. This layer was deposited on top of a bond-coat layer on a steel plate. A post-spraying annealing treatment turned the two layers to their stable state, a γ-brass crystal and an icosahedral quasicrystal, respectively. The projection parameters...

Microstructure and Properties of Plasma Sprayed Nanostructural ZrO2 Coatings

Plasma sprayed zirconia deposits have been employed in wide applications for thermal protection. Recently, the use of nanostructural surface represents an alternative for improving the performance of these coatings. The present paper reviewed the works in this field at our research group, including synthesis of nanostructural ZrO2 powders, influence of spraying parameters on microstructure and ...

Failure analysis of suspension plasma sprayed thermal barrier coatings

Sintering of Fine Particles in Suspension Plasma Sprayed Coatings

Suspension plasma spraying is a process that enables the production of finely grained nanometric or submicrometric coatings. The suspensions are formulated with the use of fine powder particles in water or alcohol with some additives. Subsequently, the suspension is injected into plasma jet and the liquid additives evaporate. The remaining fine solids are molten and subsequently agglomerate or ...